Sakura Seisakusho,Ltd. are hoping to contribute to an affluent society of tomorrow through advanced system engineering of industrial machines such as Onlator (scraped surface heat exchange reactor), SSS Pump (Volumetric pump and Diaphragm pump) and water treatment system.
OUR PRODUCTS
ONLATOR
Mixing | Agitation | Heating | Cooling | Reaction | Crystallization
ONLATOR (Trade Mark registered and protected by patent and utility models) is a heat transfer apparatus which carries out efficiently and continuously functions, in agitation, mixing, kneading, etc. of viscous and liquid materials as well as chemical reactions.
ONLATOR is comprehensively used in various fields of industry as main part of plant in view of rationalizasion and automation of process.
As further development ONLATOR type concentrating apparatus (Film Evaporator, Hi-Evaolator) SPEOLATOR is also manufactured.
Features:
- Scorch or freeze up of product and product degradation due to heat are eliminated.
- Completely closed system assures sanitary operation or aseptic operation.
- Automatic operation holds labour costs to a minimum.
- Continuous processing on a flowing basis is attainable.
- Processing of high-viscous liquid is accomplished in a matter of seconds.
- Compact and small size unit is available.
- Uniformity of product is assured.
- C.I.P.cleaning by chemical circulation is achievable.
- Liquid contact parts are corrosion resistant material.
- Shaft drawing by oil-automatic.
- Performance of high-viscous liquid is the best
APPLICATION OF ONLATOR
CHEMICAL INDUSTRY
- Sulphation & Neutralization of Detergent
- Production of Calcium Stearate
- Crystalization Process
- Polymerization Process
- Cooling of Pitch & Asphalt
- Production of Prepolymer
- Cooling & Dilution of High Molecule
FOOD INDUSTRY
- Margarine, Shortening & Lard
- Sterilization
- Production of Candy
- Custard Cream, Bakery Cream & Dressing Bace
- Production of Glucose
- Starch & Denatured Starch
- Sauce & Seasoning for instant Food
COSMETICS & PHARMACEUTICALS
- Cream, Pomade & Ointment
- Emulsion & Hair Cream
- Medicines
FIBER INDUSTRY
- Starch Paste
PAPER INDUSTRY
- Machine Coating
FATS & OIL INDUSTRY
- Greases & Waxes
A UNIT CYLINDER
A unit is mostly used for heat transfer (specially suited for high-viscous material) and concentration.
Affixed to the revolving shaft (50-800rpm) are scraper blades and their knife edges are forced outward against the cylinder wall and thereby remove the product film, the greatest barrier to heat transfer.
Simultaneously the blades subject the product to intense mixing, agitation and homogenization adding to removal of product film.
This dual action effects a high rate of heat transfer and provides product of uniform texture, consistency and, in some product, the increased luster snd transparency.
The Blade is Normal Blade for Viscous liquid, Fin-Blade for High-Viscous and New Blade for super high-Viscous liquid.
ONLATOR CONSTRUCTION
- Product Inlet
- Heat Transfer Medium Outlet
- Heat Transfer Medium
- Insulation
- Scraper Blades
- Heat Transfer Medium Inlet
- Product Outlet
- Product
HI-EVAOLATOR
Enrichment/Concentration | Powdering | Separation | Distillation | Recovery
Purpose
This system is a continuous fully closed (solvent and solute recovery) system for separating the solid content in powdery form from the liquid content of a treatment or waste liquid by turning the waste liquid into thin firm with a centrifugal force and vaporizing it instantly with one-pass heating. This system is particularly effective for the disposal of washing waste liquid produced in the painting line of automobiles and demonstrates a great effect for prevention of bad smell, improvement of solvent recovery ratio, reduction of volume of waste liquid residue, etc., remarkably improving the work efficiency.
Features:
- The rate of concentration is large and it is a one pass system from a liquid powderizing
- High concentration and the formation of dryness powder are possible.
- Liquid film is thin and Liquid film is stable.
- Since the liquid falls only by its gravity it is almost a few seconds of stay.
- Due to short-time stay,there is little heat influence and heat separation is avoided.
- It is applicable also to high concentration and sludge Liquid
- The clearance between a braid tip and a cylinder side is adjusted to 1.0mm or less very small.
- The axis of rotation is the strong centrifugal force effect by high-speed rotation.
- A blade stands with centrifugal force, sways like a pendulum in a block, and fails to crush a block.
- Simple and robust vertical structuve save apace for installation.
The use of Hi-Eva
- Solvent recovery, formation of paint part powder
- It valuables-collects from sediment of tank of solvent recorery reactions, such as methanol, toluene,and ethanol.
- DMF recovery with artiticial leather, MEK, MMA recovery
- Separation of nesidue dye and glue of wasteliquid of dyeing
- A concentration cake of raw sludge, and activated sludge, reduction of volume processing of exudation water
- It is cake-ization of generating sludge at the time of kitchen
- Concentration at processing processes, such as fish, dryness
- Mineral salt and powderized recovery in waste fluid.
- Waste fluid concentration recovery at the salts and others recovery processing process the waste gas washing liquid
- Formation of PCB harmless, Salts classification
- Separation of an impurity from recycling waste fluid and washing waste
- Concentraition of radioactive waste fluid of nucleay (power sation)
- Izing of liquid crystal waste fluid, solvent recovery
- Rolling oil, factory drainage color paint waste fluid solvent recovery and reduction of volume.
- Recycling of cutting oil and waste oil.
- White distilled liquor, gelatin, distillation, fruit juice, etc.
Flow Chart
- TIR – TEMPERATURE RECORDER
- VI – VACUUM INDICATOR
- PC – STEAM PRESSURE CONTROL
- PI – PRESSURE GAUGE
- TI – THERMOMETER
- VP – VACUUM PUMP
- VICR – VACUUM INSTRUCTIONS CONTROLLER
- VIC – VACUUM INSTRUCTIONS REGULATION RECORDER
- AV – AUTOMATIC RESHUFFLING EXHAUST VALVE
SQUARE MIXER
Line Mixer
Features:
- Simple construction and compact No rotation parts, competitive price and less maintenance compared with other type of mixers.
- On line installation but less pressure drop SQUARE MIXER. It is possible to install on existing pipe line without change of existing pump.
- Applicable for various mixing of fluids for liquid to liquid, gas to gas, several gasous mixing, etc combing numbers of elements.
- Easy maintenance clean by washing fruid will be enough and easy to dismantle.
- Safety and less energy no agitator, just mixiing on pipiline.
Applications:
- Dissolving chemicals to solution
- Mixing of various fuels, oils
- Mixing aditives, pH control mixing,
- Other various mixing
Guide line of numbers of elements:
- Low viscosity mixing (1:1) 4
- Water and additives (100:1) 6-8 (pH control etc)
- Other application are also available
- please ask us your application
Mechanism of MIxing
STANDARD SIZE 10A-200A
- SAKURA supplied maximum 1500mmφ. Please request us your require muts other than the above table.
SPEOLATOR
Scraped heat exchange reaction vessel
Features:
SPEOLATOR can be described as a reaction vessel +ONLATOR so it combines the features of both as follows
- No fear of freezing and scorching because of surface scraping
- Large heat transfer coefficient (200-500Kcal/Hrm²°C)
- Excellent mixing agitation and dispersion effect for high viscosity liquid (100-5,000,000cp)
- Possible large holding time permits applications to reaction which take long time
- Applicable to batch and continuous system
- High product capacity per unit heat transfer area results im small size of equipment
- Applicable to vacuum, pressurizing and liquid-gas reaction
- Corrosion resistant materials (stainless steel, titanium, glass lining, resin coating, carbon, Hastelloy, Teflon) available for liquid contact part
Applications:
- Reaction which must needs take much time chemically
Example: Polymerizing reaction of olefin series & silicon
- Reaction in which many kinds of powder etc. must be mixed and continuous opration is difficult
Example: Preparing reaction of medicine
- Crystallizing process in which coarse crystal is wanted to be separated in after-process
Example: Crystallizing separation of insecticide
- Reaction in which gas is blown into material liquid
Example: Sulfonation of neutral detergent
- Petro-Chemistry
Polymerization of Polystyrene, Phenol Resin, Melamine Resin, Silicon rubber, etc
- Synthetic Fiber Chemistry
Polymerization of Nylon, Polyester, Polyacryl, Nitryl, Polyethylene, Vinylone Fiber etc
- Paint industry
Reaction of Lacquer, Varnish and Other Solvent, Urea Resin, Melamine Adhesive
- Medicines
Reaction of Penicillin, Various Vitamin Compounds
Reaction of Dyestuff, Pigment, intermediate Material of inorganic and Organic Pigment and Dyestuff
- Fats and Oils
Reaction of Animal and Vegetable Oils, Glycerin, Gelatine, Every Variety of Fats and Oils
SSS PUMP
High-Pressure liquid feeder metering and proportional injection and automatic control
Features:
- High precision control Maximum 0.5% accuracy was given on dosing application.
- Simple control mechanism for remote and or automatic.
- Easy assembling into unit and maintenance.
- Dosing rate can be adjusted to 0 to 100% by stroke and rotation.
- Wide range of temperature application -180°C to 350°C Jacketed service are also available.
- Various materials for corrosion conditions can be appllicable using stainless steel, Hi-Ni alloy, Titanium, Teflon, Pvc, etc.
PLUNGER PUMP
Features:
- Discharge adjustable infinitely from 0 up to 100%
- A totally enclosed type to permit operation as a stationary pump as well.
Applications:
- Chemical feeding to boliers
- Controlling pH and concentrations
- Chemical feeding in waste water treatments
- Feeding additives and catalysts
DIAPHRAGM PUMP
Features:
- The hydraulically operated diaphragm enables the pump to be controlled in discharge proportionally.
- Discharge adjustable infinitely from 0 up to 100%
- Free from liquid leakage
- Higher safety for environment
Applications:
- Feeding acids and alkalis
- Controlling pH and concentrations
- Feeding dangerous and poisonous liquids
- Feeding flocculants and stabilizers
CHEMICAL INJECTION
Chemical Injection | Water Treatment | Analysis
Applications
- Chemical feed to boiler
- Chemical feed in water treatment
- Chemical feed sewage factory waste treatment or sulfurizing equipment
- Chemical feed and analysis in chemical medical fiber, paper, cosmetic and food factory
- Feed of additive to heavy oil for gas turbine
- Feed of additive to heavy oil for boiler
COMPLETE, UNIT TO SUIT CUSTOMER'S REQUIREMENTS
PUMP MAX DISCHARGE PRESSURE
- PLUNGER TYPE:50MPa
- DIAPHRAGM TYPE:30MPa
PUMP MAX CAPACITY (SIMPLEX TYPE)
- PLUNGER TYPE:3000L/Hr
- DIAPHRAGM TYPE:2000L/Hr
PUMP MATERIAL (LIQUID END)
- STAINLESS STEEL, HASTELLOY, CARPENTER, TITANIUM, TEFLON, PVC, HPVC
TANK CAPACITY
- DEPENDS ON CUSTOMER’S REQUIREMENTS MAX.20M³
TANK MATERIAL
- STAINLESS STELL, POLYETHYLEN RUBBERLINING, FRP, ETC